Oil temp how low is too low

alaskan9974

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alaskan9974
Oil temp is running low in cruise in winter, taped cooler on my bonanza and 182 to get them into the green in cruise but the pa-32 is cowled a little better, what oil temp should I try for, 140-180?
 
Be careful using tape. Air pressure against the oil cooler can push the tape into the fine holes in the radiator style cooler and block airflow in the summer when you really need the cooling. It's a b**ch to clean. Most manufactures have a metal plate for a "winterization kit".

Normally temperatures need to be above 180F for 30min to boil the moisture contaminants out of the oil. It's hard to get that high a temp in winter. I saw 160F two weeks ago on the Pawnee O-540 on a warm early winter day, about 40F OAT.
 
Be careful using tape. Air pressure against the oil cooler can push the tape into the fine holes in the radiator style cooler and block airflow in the summer when you really need the cooling. It's a b**ch to clean. Most manufactures have a metal plate for a "winterization kit".

Normally temperatures need to be above 180F for 30min to boil the moisture contaminants out of the oil. It's hard to get that high a temp in winter. I saw 160F two weeks ago on the Pawnee O-540 on a warm early winter day, about 40F OAT.
I use aluminum foil tape it doesn’t seem to break, my oil temps are just above green in cruise, 90-100
 
I use aluminum foil tape it doesn’t seem to break, my oil temps are just above green in cruise, 90-100
someone in the club put the foil "furnace tape" on an oil cooler once.. we made him spend the next 3 hours clearing it out of the holes after his 6hr cross country.
 
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It’s going to depend on where your temperature probe is located in the oil system.
 
I use these block offs in the cowl of a 172 only when it get's really cold down around 10°F. My oil temps run pretty steady even in the cold weather so I don't worry about until it get's really cold.
In my case if I tape off the oil cooler then it forces more air down through the engine. I also tape off the fresh air intake openings in the wing to help keep the cold air out of the cabin.
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It’s going to depend on where your temperature probe is located in the oil system.
The TCDS for just about any engine or airplane list the redline oil inlet temperature. Pretty hard to do that if the probe is just any old place. It's usually somewhere just downstream of the oil cooler return line.
 
Like I said my oil temps don't seem to be effected much by cold air? This day the OAT was 7°F and my hi tech( joke) oil temp gauge shows where it always does year round. Pretty sure I don't have those block offs in for this picture. I worry more about the pilot staying warm verses the engine.
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I use aluminum foil tape it doesn’t seem to break, my oil temps are just above green in cruise, 90-100
I've used aluminum foil tape in the winter on my oil cooler for 20 years. Never a problem.
It is NOT fabric duct/duck tape which leaves a sticky residue.
 
I used to use tape, never had trouble with it, but this is so much nicer. Not sure if it's legal on a non experimental though ..
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Continentals will have cooler oil temps than Lycomings. My Cub has adjustable oil cooler ducts but I leave them open even in cool temps. My 180 needs tape year round. I use one full strip in summer and nearly 100% coverage in winter. In either case my oil temp in the Cessna shows about 165°. If it didn’t register at >150° even on a cold day, I’d take action. Remember, 70° is the minimum oil temp for a big Continental. You shouldn’t be applying power below that minimum.

Aluminum tape works great but fabric duct tape has never caused me any grief. I’ve taped my oil coolers for 30 years with no issues. Usually with fabric tape.
 
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I also tape off the fresh air intake openings in the wing to help keep the cold air out of the cabin.
I think there is some law about that. Can't remember where. Some one here in Canada got into some difficulty with the feds. They saw it as an unapproved modification or something. A taped-off vent can present serious difficulty if your carbon monoxide detector tells you that you're about to die if you don't get some fresh air into the cabin. Or if you get a fire of any sort that requires discharging the extinguisher in the cabin. That fills the air with obscuring dust. Smoke from the fire also blinds the pilot. Electrical fires in small airplanes are not rare. Check the landing/taxi light switches in your 172; they are famous for melting down and burning up under the higher current loads. Your LED lights go a long way toward avoiding that. An incipient problem can be spotted by noting discolored insulation on the wire crimp terminals on the switch. It starts to get dark.

Those Cessna vents are indeed leaky. I installed several sets of these for customers:

https://www.aircraftspruce.com/catalog/appages/ventube.php?clickkey=3080433
 
I think there is some law about that. Can't remember where. Some one here in Canada got into some difficulty with the feds. They saw it as an unapproved modification or something. A taped-off vent can present serious difficulty if your carbon monoxide detector tells you that you're about to die if you don't get some fresh air into the cabin. Or if you get a fire of any sort that requires discharging the extinguisher in the cabin. That fills the air with obscuring dust. Smoke from the fire also blinds the pilot. Electrical fires in small airplanes are not rare. Check the landing/taxi light switches in your 172; they are famous for melting down and burning up under the higher current loads. Your LED lights go a long way toward avoiding that. An incipient problem can be spotted by noting discolored insulation on the wire crimp terminals on the switch. It starts to get dark.

Those Cessna vents are indeed leaky. I installed several sets of these for customers:

https://www.aircraftspruce.com/catalog/appages/ventube.php?clickkey=3080433

Did they speed-tape the windows shut too?
 
Or if you get a fire of any sort that requires discharging the extinguisher in the cabin. That fills the air with obscuring dust. S
Never, ever have a dry chemical fire extinguisher in an airplane. It's a sure way to be in IMC regardless of weather.
 
The TCDS for just about any engine or airplane list the redline oil inlet temperature. Pretty hard to do that if the probe is just any old place. It's usually somewhere just downstream of the oil cooler return line.
I found a set for 301 pa-32's but none around that I saw for the PA-32 cherokee I have, will just stick to tape until I find something correct for it. Should I shoot for midrange on the gauge? The oil temp struggles to stay above 120 when its warm around 0f, but is lucky to get above 100* when oat reaches -30 and colder.
 
160F is fine, 180F is better. I wouldn’t want it any higher.
 
I also tape off the fresh air intake openings in the wing to help keep the cold air out of the cabin.
There used to be a guy who sold metal plugs to cap off those inlets. Worked pretty good from what I remember. But don't recall anymore than that.
 
160F is fine, 180F is better. I wouldn’t want it any higher.

IMHO 160ºF is too cold. 180-220ºF is where oil should run. From Blackstone labs: "We measure the viscosity at 210°F, which is in the neighborhood of your engine oil at operating temperature at cruise." https://www.blackstone-labs.com/about-aircraft-oils-2/

Flying today in 56ºF OAT my cruise oil temp was 179ºF which, to me, is not warm enough.

To each their own ...

Edit: https://www.eaa.org/eaa/news-and-pu...-2017-control-of-your-engines-oil-temperature
 
IMHO 160ºF is too cold. 180-220ºF is where oil should run. From Blackstone labs: "We measure the viscosity at 210°F, which is in the neighborhood of your engine oil at operating temperature at cruise." https://www.blackstone-labs.com/about-aircraft-oils-2/

Flying today in 56ºF OAT my cruise oil temp was 179ºF which, to me, is not warm enough.

To each their own ...

Edit: https://www.eaa.org/eaa/news-and-pu...-2017-control-of-your-engines-oil-temperature
Religion is controversial, but I feel perfectly comfortable with 160F assuming it’s flown long enough. Temperature matters less than frequency and duration of operation.
 
Religion is controversial, but I feel perfectly comfortable with 160F assuming it’s flown long enough. Temperature matters less than frequency and duration of operation.

Flying often is a key factor but there is adequate proof that less than 180ºF can be the cause of water retention which leads to cam rust and other issues. Oil is a much better lubricant being a little too warm as opposed to being a little too cold.

If 160 is works for you that's great. I have no beef with how you operate your airplane but wanted to point out that the recommendation for aircooled aircraft oil temp is a higher number.

"Keeping an engine too cool in flight can also be harmful; if oil cannot get hot enough to burn off water that has condensed in it, internal engine rust can occur. Engine experts suggest an oil temperature of around 180 degrees or a little higher as a happy medium for typical air-cooled GA engines."


FWIW ...
 
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Not sure if all pa32s have their oil coolers in the same place, but on the lance they are in the back and too cool has never been a problem. My engine monitor alarms at 215, and it's not uncommon to see that in the summer, but as Dan posted, that's still a ways below redline. I see 180-190+ on cold days.

Interesting side note, I flew @masloki to Minnesota last winter on a crisp -20C day. I was alarmed when the oil temp alert starting flashing...215...216...217.... then it eventually dropped pretty fast back to normal range. A few minutes later it did it again. I think at that temperature the vernatherm was so cold it was shutting down the flow to the coolers, and the engine had to get pretty hot to open it again. Everything else was normal other than that cycle repeating. I'd think twice before flying in those temperatures again though. That's the only time I've ever had to put the cabin heat to its highest setting.
 
There used to be a guy who sold metal plugs to cap off those inlets. Worked pretty good from what I remember. But don't recall anymore than that.
They were made by SAIR Corp and they are nice. He made lots of nice stuff but no longer in business.
Can be seen here: https://backcountrypilot.org/forum/cessna-vent-covers-they-actually-work-20350
And here

I run them all winter as my vents are leaky, which is just another project on the list.
 
Normally temperatures need to be above 180F for 30min to boil the moisture contaminants out of the oil.

Have heard that stated many times as an established fact. But I wonder whether there is any science or test data to support it, or if it is just a useful rule of thumb that has been repeated so often it has become truthy.
 
Somewhere in the engine crankcase, the temperature is way way high enough to boil water. Underside of the pistons, piston pins, along the top part of the rod, along the cylinders, valve stems, etc. Oil touches those parts and starts to cool down as it falls and drains away to the sump and pickup to be pressurized by the pump and sent to the cooler before heading to do pressurized duty, then to repeat the spray/splash/drain. The only temperature we “see” is where the probe is located (and where the Mfg gives their limits).
 
Have heard that stated many times as an established fact. But I wonder whether there is any science or test data to support it, or if it is just a useful rule of thumb that has been repeated so often it has become truthy.

They don't give science or test data in the article but there's good information here from a guy that might know a bit about oil. From the article:

We were fortunate to talk with Paul Royko, AeroShell’s Technical Manager of piston-engine oil, who speaks frequently at aviation events and conferences. Though he won’t admit to it, Royko is something of an aviation-oil guru, and his advice is something all pilots can benefit from.

Paul speaks of the importance flying often as RyanB mentioned earlier and the article also has this:

Royko advises flying as often as possible. In today’s economic doldrums, flying often may not be feasible, so he offers this advice: “The key to reducing corrosion is flying long enough at the proper oil temperature.” Royko explains that pilots need to fly at an oil temperature of 180 to 190 degrees F for at least an hour so water will boil away.

“Water boils off at 212 degrees Fahrenheit, and the actual temperatures experienced by the oil inside the engine are about 50 degrees higher than at the oil-temperature gauge,” Royko says. “Flying at lower oil temperatures or for less time might actually promote more moisture, not less.”

Dan Thomas listed some Lycoming data earlier showing the desired temp to be mostly 180-245ºF (although I think 245 is too hot). I'm confident that Lycoming did the research on this but for me this has been a rule of thumb as so many credible sources have used it. Others are free to set their own operating limits for the aircraft they operate. If what you are doing is working, stay with it ...
 
I think there is some law about that. Can't remember where. Some one here in Canada got into some difficulty with the feds. They saw it as an unapproved modification or something. A taped-off vent can present serious difficulty if your carbon monoxide detector tells you that you're about to die if you don't get some fresh air into the cabin. Or if you get a fire of any sort that requires discharging the extinguisher in the cabin. That fills the air with obscuring dust. Smoke from the fire also blinds the pilot. Electrical fires in small airplanes are not rare. Check the landing/taxi light switches in your 172; they are famous for melting down and burning up under the higher current loads. Your LED lights go a long way toward avoiding that. An incipient problem can be spotted by noting discolored insulation on the wire crimp terminals on the switch. It starts to get dark.

Those Cessna vents are indeed leaky. I installed several sets of these for customers:

https://www.aircraftspruce.com/catalog/appages/ventube.php?clickkey=3080433
I wonder if it would be more legal if I used FAA-PMAA approved duct tape in instead of 3M?
Like said both of my windows open and the air vent in the side of the fuselage works.
Plus I got one of those 6 dollar things on my panel that I never look at that turns dark if CO is present.
Wiring melting down? your freaking me out.
This was the first thing I did when I got my plane was put these aluminum eye ball vents in with my mechanics blessing. Because the flight school 172S models, the plastic ones were broke and leaked air. My wife hated that so I did this. They seal pretty good but I still like to tape off the wings. Not sure if it is legal but does help a little.
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140 dollar vents and 4 dollars of PVC pipe. Heat the PVC a little and the aluminum eye ball vent screwed in.
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Have heard that stated many times as an established fact. But I wonder whether there is any science or test data to support it, or if it is just a useful rule of thumb that has been repeated so often it has become truthy.
Now, I am no physicist, but water doesn't need to get to boiling to evaporate. Its vapor pressure rises dramatically with temperature, like so:

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Look how much higher that pressure is at 100°C (212°F) than it is at 60°C (140°F). You want that temperature up to get the water evaporating so it's driven out of the crankcase vent.
Somewhere in the engine crankcase, the temperature is way way high enough to boil water.
That there, but really low oil temps aren't helping.

One thing that every owner should have done is a check of the accuracy of the oil temp gauge. I did it regularly in suspect cases. It's not hard to do.
Dan Thomas listed some Lycoming data earlier showing the desired temp to be mostly 180-245ºF (although I think 245 is too hot).
Not really. The data for Aeroshell 15W50, for example, shows a flashpoint (gives off flammable vapors) of 238°C (460°F). The oil is starting to coke then, forming carbon deposits everywhere. Its viscosity also gets too low at elevated temperatures and it doesn't lubricate well when it's so thin, and can't cool well. It's all why we have oil coolers.

Oil temps that get beyond redline are shortening the life of the oil.
Wiring melting down? your freaking me out.
It happens. I have had old switches melting. The switch contacts oxidize, introducing resistance and therefore heat is generated. The crimp terminals and the wire inside them oxidize, too, and they can get hot and that heat travels through the switch terminals into the switch. It's one reason why Cessna now wants the landing, taxi and master switches replaced every four years or so.

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https://www.tsb-bst.gc.ca/eng/rapports-reports/aviation/2007/a07o0264/a07o0264.html
 
It happens. I have had old switches melting. The switch contacts oxidize, introducing resistance and therefore heat is generated. The crimp terminals and the wire inside them oxidize, too, and they can get hot and that heat travels through the switch terminals into the switch. It's one reason why Cessna now wants the landing, taxi and master switches replaced every four years or so.

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https://www.tsb-bst.gc.ca/eng/rapports-reports/aviation/2007/a07o0264/a07o0264.html
Oh man, stop it with the replacement ideas!!
 
Oh man, stop it with the replacement ideas!!
It's not bad if all the sketchy stuff is fixed; keeping it up-to-date means small inspections and repairs here and there instead of that first-annual shocker that the next owner faces. Our fleet's maintenance costs were not bad at all, but when we bought another airplane we went through it and fixed everything. That meant an airplane that didn't let down the students, especially far from home. And it made life easier for me in the long run.
 
It's not bad if all the sketchy stuff is fixed; keeping it up-to-date means small inspections and repairs here and there instead of that first-annual shocker that the next owner faces. Our fleet's maintenance costs were not bad at all, but when we bought another airplane we went through it and fixed everything. That meant an airplane that didn't let down the students, especially far from home. And it made life easier for me in the long run.
My personal policy prior to my recent restoration was to replace any hardware and standard parts that I touched during a maintenance process. Not that it was necessary, but I just figured why reuse 45 year old stuff if you have a new one handy. That was especially the case for switches, breakers, etc. One less thing to have an issue with.
 
The TCDS for just about any engine or airplane list the redline oil inlet temperature. Pretty hard to do that if the probe is just any old place. It's usually somewhere just downstream of the oil cooler return line.
I have two OT sensors. Primary on the pressure screen housing, and alternate on a port on the front of the case. The alternate consistently reads 15 degrees higher than the primary.
 
Did one strip of tape and it came up a little. Will try more. These pa-32s run cooler then my other planes in the winter.
 

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Seemed to work fine in the summer, this was at -40 oat on landing.
If the oil is actually that cold I'd be suspicious of the vernatherm. That said, when my oil is that cold my oil pressure is up in the hundreds. Also, the oil temp will get over 100 just idling after startup, even on the coldest days.
 
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