Lots of people on here saying that making a report is going to get you in trouble but I’m also noticing that not one of those people saying that have given any specific examples of actual personal experience from doing the same. Just lots of “it’s a bad idea”. If it were me I I would report it. Yes, this miss wasn’t the end of the world but what if it had been something more major or what if another plane had crashed because of something this guy worked on. You would then hear those same people on here saying that “there were warning signs” and “somebody should have said something”. Not much will likely come out of just you reporting him but if there were other reports before or more reports in the future it would establish a pattern and likely make them start looking into what’s actually going on. If you do report it and they happen to find something else wrong with your plan during a investigation wouldn’t you want to have known there was something wrong anyways? Not every FSDO or FAA employee is a jerk who is out to get you.
Not exactly the manners way to ask for an example, but here is mine:
Early on in flight school ownership, we had a DG that needed overhaul. The typical shops were all out of state and were a week turnaround. We had a checkride scheduled, so were in a panic. We also had a place just down the street who "mainly did big planes" but offered to do a quick turn for us.
When we got the thing back it was worse than what we had sent in -- and the "AOG" bill presented was more than a new one from spruce (also down the street) -- the instrument shop basically told us to kick rocks, they wouldn't look at it again without an inspection fee -- so, livid, I thought I would get justice from our local feds and complained about this repair station that was actually a disrepair station.
When the inspector came out, his first order of business was logbooks, preflighting the plane, and red-tagging everything he didn't like. Our list:
Chipped paint on the (metal) yoke
Airspeed indicator yellow arc was marked 5mph too low. (nobody had ever noticed that. In a 172.)
A tear in the passenger seat cushion
...Nothing said about the DG that spun like a turntable when vac was applied. He was not interested in it.
That was bad enough. The next thing, though, was he grabbed our IA who had signed the last annual on the thing, and wrote HIM up with a 1 year "sin no more or get your ticket pulled" warning.
That inspector would randomly stop by our hangar and pop his head in on our IA to "check on him". For about 18 months afterward.
We moved the checkride to a different plane. We had to make an appointment with FSDO to get the red-tags cleared. That took 2 weeks.
When we submitted our 141 paperwork for the school, the incident was brought up as a cause for concern. About 3 years later.
So yeah, complain to the FSDO if you like. But it's not the BBB. I admit that it has soured my view of the FAA permanently ever since, but it was a quality education in government fiefdoms.