Dan Thomas
Touchdown! Greaser!
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Dan Thomas
understand the difference between the two. Zero timed are new engines with old serial numbers. anything else are required to comply with the FARs just like any one else.
No, Lycoming reuses crankcases and some other parts, but they have to meet new tolerances for a zero-time engine. Lycoming never reuses cylinders or valves, and half the time they install a new crank even in the overhauled engines. It simply isn't worth their time to try reclaiming marginal stuff when they can pull a new part off the shelf. I bought numerous Lyc factory overhauls, delivered straight from the factory, and sometimes it was a brand-new engine in the box because they didn't have enough cores to build rebuilt or overhauled engines. They always came with new mags and carbs. Like a lot of other commodities, the labor to repair/rebuild used components is often higher than the factory's cost of new components.
When you get your Lyc overhauled by a local shop, you could be faced with a big hit if the shop finds the crank beyond saving. The factory just swallows most of those.
Video here: https://www.lycoming.com/services/rebuilt-engines
Continental had alloy/heat treating issues in some cranks. Three ADs on them.