Frankly, I don’t see how the concept of running one tank empty in order to get an precise idea of the actual remaining fuel, and to have all of the remaining in one tank would interfere with the rules, as long as the difference doesn’t exceed the aircraft’s limitations.
I think that it actually increases the safety, as this strategy improves the awareness regarding the remaining fuel and as it also avoids the situation that tanks will have to be changed at a possibly very late phase of the flight.
I might be overly cautions, but I always end up with at least two hours of fuel left in the tanks, what makes long cross countries somewhat inefficient.
The reason is, that I plan for 1 – 1.5 hours of reserve, depending on the availability of fuel along the route, to deal with possibly necessary deviations or unexpectedly unfavorable wind conditions.
Roughly another hour however comes from my conservative assumption regarding fuel consumption and that I neither want to run a tank dry nor change from one almost empty tank to the other, which does also not have much fuel left in it. 1 hours worth of fuel in the Archer is just about 4.5 – 5 gal. per side. I would not feel comfortable to find myself on the final approach, wondering if I REALLY still have 4.5 gallons left in this tank or whether I should rather switch to the other tank, of which I am just as uncertain regarding the remaining fuel. As a result, I toss around almost 10 gal. of ‘unusable’ fuel. To have a reality check at a comfortable altitude, when one tank runs dry, and to have all the remaining fuel in the other tank, would make me a lot less nervous…
Even though there is no max. allowed difference between the Piper Archer’s fuel tanks, it is definitely noticeable, if one wing gets significantly lighter than the other. As my wife is quite a bit lighter than me, I would plan for having the remaining fuel towards the end of the flight on her side.
I thought about how to apply this to my next longer cross country flight and came up with this idea:
Taxi, takeoff + first 40 min. of flight, left --> 80 min. right --> Run left tank dry (approx. 100 min), take time --> All the remaining fuel is in the right tank, approx. 60 min. (still very conservative, as the other tank supplied the taxi, takeoff and climb to cruise altitude)
This strategy should provide me with a max. difference between the tanks of no more than 60 min. or about 10 gal. + maybe 4 – 5 gal reserve due to this conservative approach.