OK but you were the one who brought up cumulative cost. I simply provided an example to show that the cost was IMO, negligible over time in context to the overall cost of ownership. I also stated that value was what was important. Again IMO oil analysis is kind of like insurance in that if you never have to use you'll never see any kind of tangible return
No, the OP did. I've only been reiterating his or her original question as misunderstood by most of the responders.
Let's say you change oil every 50 hours and you have a 2000 hour TBO engine and it makes it to at least that mythical number without problems.
You've spent $2800 on oil analysis.
If it wasn't the oil analysis that lead to the ultimate decision to tear down and/or overhaul, the OP is asking if the marginal cost of spending $2800 was worth it.
What's really needed to decide that are two pieces of data:
- What is the average time at which the majority of engines get overhauled?
- What is the average trigger that is the thing that triggers the decision to overhaul. Was oil analysis involved, or the only thing that said it was time?
Additionally to measure your "value" question (which is not exactly the question asked by the OP), we also need a number for times an oil analysis has been the trigger with no other triggers, especially on a "young" engine.
No argument here that $2800 is nothing in the grand scheme of ownership, but that wasn't the OPs question. If every penny counts, the question was a reasonable one. Especially on smaller simpler engines where $2800 is 1/10 of the entire overhaul price of the engine. On a larger more expensive to overhaul engine, the number starts to fade into the noise of the normal operating costs.
That leads naturally to the question: Is there an engine prove point at which oil analysis is simply throwing away a chunk of the inevitable overhaul dollars? It also asks the question, is oil analysis more useful later on the lifespan of the engine than early?
Practical question then becomes: Oil analysis over the lifespan of an O-200? O-470? IO-550? New or old?
Again I'm not arguing that it should be any particular way. I'm highlighting what the OP was headed toward with the original question.
I disagree about the shoulder harness analogy if the majority of tear downs or overhauls don't start from only oil analysis, from a purely logical perspective. It really depends on whether or not oil analysis has proven to be a lifesaving product.
Keep in mind that timeline wise, the vast majority of aircraft I flew when I started flying had no oil analysis and now most do. There's enough data now, somewhere, to look at the marginal return from oil analysis and whether the opportunity costs paid, are "worth it" with hard numbers.
That many of us will pay money for emotional comfort, isn't what the OP was asking.