Material for Noise Attenuation

wanttaja

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Ron Wanttaja
I've got a Russian flying helmet I converted for use in my Fly Baby several years ago. I never used it much, since I now have an ANR headset that treats my ears much nicer.

(Conversion story at http://www.bowersflybaby.com/stories/helmet.HTM)

Anyway, I had to send my ANR unit in for repairs a while back, so used the Russian headset last weekend. Turns out the speakers had badly deteriorated and, once aloft, I couldn't make out more than one word in ten.

I got the idea to replace the speakers with IPod earbuds to try take advantage of the additional attenuation of an in-the-ear speaker. The problem is, it leaves a big gap in the helmet where the speakers used to be. These are under a hard-rubber outer shell, so it's not like it exposes my head.

But I've got a gap, and am wondering what the best noise-attenuation filler should be. Should it be light and fluffy, like expanding foam, or solid and dense like metal or wood?

Any thoughts?

Ron Wanttaja

helmet.JPG
 
I'd use some scrap temper foam. I've seen that used in the DIY ANR conversion kits.
 
I'd use some scrap temper foam. I've seen that used in the DIY ANR conversion kits.

Great idea! I carved some off an extra cushion and put it in. Great stuff, it let me compress it to insert, then expanded to hold itself in the cup.

If the weather's good this weekend, we'll see how it works....

Thanks!

Ron Wanttaja
 
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