Hi Bob, My name is Ranch and I am with BestTugs. I saw the thread and wanted to make sure we had your dilemma resolved.
The Piper tow plate is a challenging one as the nose wheel is relatively heavy, the plate is extremely narrow (providing very little leverage against the resistance of the contact patch of the tire and the weight being applied to it), the plates of the piper are small and the arms of the tug must be fairly long for clearance. This creates a stacked tolerance component (the long arms amplify any tolerance in the arm connection at both the tug end and the nose wheel end) the short bars of the nose gear are unforgiving (because they are small it take little movement to allow the connection to fail) and because the connection point on the Piper is narrow the force to turn is great. For these and other reasons it can be challenging. We cant agree more and wish we could make obvious changes to the connection but the FAA as we know can also be challenging and expensive to move
. We are looking into STC but that may not be a possibility.
Tokirbymd showed a plate that he had made which provides a better connection and is wider and more secure. It is a good idea
In our email conversations we have stated that we would make a similar plate and build it narrow enough to clear the wheel pant. That part was put on my desk on Wed of this week. I advised that we needed to do some clean up to it and then send it out. It is made of stainless steel and should work well and look great. The reason we don't simply provide this is that it is bolted on and must be remove before flight for compliance. It does not replace the plate on the plane but rather goes over it.
With respect to missing some communications... I have discussed with support and gone through the emails sent and I don't see any missed communications. If though you want to give me a call I will be happy to work with you along with David who you have been working with and has been walking this custom built piece through. Give us a call, ask for me when one of our team answers.
I hope in this response to not open up a discussion on empirical solutions but rather update you as to where we are at with ours and provide you with a means of contact. We don't love the limitations of the design on the Piper plate nor the encumbering challenges of legalities in solutions... but we do respect them and are working toward making it better within those parameters.
I hope to talk to you soon.