What do you think of the build compared to the RV? I scratch built a sonex and will one day build something else when lofe slows down ahain. I like the idea of a wooden airplane but wasn't sure how much harder it was than an aluminum riveted structure.
The sonex has the same 200lb fwfr weight limit. If you aren't stuck on a certified engine the VW, Corvair, Jabiru, and Rotax engines can all come in under that limit.
The build experience is completely different in every possible way. For me especially, since I’m building from plans (wing kit notwithstanding; the precut parts are not really saving much time or work as most aren’t at best an approximation of what they should be).
Obviously the materials and construction are different, but aside from that you’re working from plans sheets with not a lot more than general “Do this first, then that” kind of directions.
It’s a lot quieter, with no rivet gun or air drill. Personally I find it a more relaxed, more enjoyable build process. When I was working on the RV, I knew every imperfection would be visible. On this one, I know it’s all going to be sanded, filled if I need to fill, and covered. I really like working with wood, and sawdust doesn’t scratch things up like aluminum shavings.
I don’t know that I’d say either one is a faster or slower build, just way different. You can buy kits, parts, etc. - or at least you could when it was FFP, not sure now that CKD has taken over. I don’t know for sure what I’ll do when it comes time for an engine mount, fuel tank, etc.
Like building an AL plane, I think most people would be able to do it. There’s no special magic to cutting and gluing wood, any more that there is to pulling or bucking rivets. A little practice and you’re on your way. T88 epoxy is pretty forgiving and stronger than the wood.
